Square Ceramic Liner

Pangigapo na Produkto

A square ceramic liner is a high‑density alumina tile used to protect industrial equipment from abrasive wear. It is installed in chutes, hoppers, bins, transfer points, and cyclones where bulk materials such as ore, coal, cement, or sinter cause rapid erosion of steel surfaces. The core advantage of this product is its ability to outlast steel liners by several years, eliminating frequent shutdowns and emergency repairs. For a wholesale buyer, offering square ceramic liners means giving your customers a predictable maintenance schedule and a lower total cost of ownership.

Saray Manunan Katangian

• Atagey so inka-malet: Mohs 9, ya ag nagatin-gatin manlapud quartz tan karaklan ya ores.
• Makapal ya istruktura: Bulk density Mas baleg o mipara ed 3.63 g/cm3, say panag-absorb na danum Mas abeba o mipara ed 0.01%, kanian anggapoy onloob ya likido.
• Resisti ed impaka-impakto: Fracture toughness ya anggad 5.70 MPa·m1/2 (TW92S grade), ya mamapawala na crack no ambelat so karga.
• Saray nanduruman kurti: Naala bilang plain cubes, interlocking blocks, tapered cubes, tan walaan na spherical bulges o holes.

Materyal, Istruktura tan Panaggawa

Say kuadradon ceramic liner et gawad high-purity calcined alumina powder. Say grado et manlapud 92% anggad 99% ya Al₂O3, ya say mas atagey ya kalinisan et mangiiter na mas baleg ya resistensya ed pakasulong tan mas abeban kontaminasyon. Say proseso na panaggawa et onggapo ed wet milling pian nawalaan na pareparehon sukat na partikulo, insan say spray drying. Say pulbos et naporma ya uusaren so dry pressing odino cold isostatic pressing (CIP) depende ed kabaleg tan komplikado na tile. Say CIP et mangiseguro na pareparehon densidad ed interon cube, ya mamaandi ed saray makapuy a pasen ya pansengegan na ag pareparehon panagsulong.

Kayari na inkaporma, saray berdin laman et kalkalnan pamaraan pian napaliisan iray micro-cracks, insan i-sinter ed tunnel kiln ed 1500-1550 degree. Legan na panag-sinter, saray alumina grains et mankakasakey, ya makaabot na bulk density ya onsulok ed 3.63 g/cm3 tan say water absorption et onkulang ed 0.01%. Kada batch et ondadalan ed istrikton kontrol na kalidad: say kemikal a komposisyon et na-verify na XRF, say inka-malet et na-test base ed ASTM C1327, tan saray dimensional checks ya na-calibrate ya gauge. Saray baldosa ya walaan na saray tipak, bitak, odino ag-inkayadyari so sukat da et ag-awaten.

Say mangibiig ed Tecera ed dakel a kakompetensia to et say pangusar na isostatic pressing parad amin ya cubes ya mas baleg nen say 50 mm, tan say range na masulok ya 2000 ya custom shapes. Maslak ed saray supplier et mangiyoopresi labat na standard squares; Say Tecera et mangiiter na tapered cubes, interlocking blocks, cubes ya walay spherical bulges, tan fan-shaped ya desinyo parad saray kurbadon tapew. Sayan inka-flexible so mamaabuloy ed sika pian naresolbe iray problema ed panag-usar ed saray komplikadon geometriya ya anggapoy mangitilak na gap.

Teknikal iran Detalyado

Table 1 – Performance index na TW® series alumina cube liners

Tandaan: Say TW92S tan TW95S et balon grado na atagey ya inkapekder. Wala ray sertipiko na batch.

Table 2 – Saray kaslakan a sukat (mm)

Masulok ya 2000 ya sukat tan kurti so naala no kerewen, kaiba lay tapered cubes, swallow-tail (A-ST), concavex (H-series), tan fan-shaped ya walay abut to.

Bentaha na Produkto

• Nikadkaduman Panresisti ed Pansulong

Sayan cube et gawad high-density alumina tan susto so inka-sinter to, kanian matantan tan parepareho so pakasulong to. Isipen so steel liner ed coal chute: nayarin naandi so 5 mm ya kapal to ed loob na anem bulan. Say Tecera TW95 cube et nababalang na kulang ya 0.1 mm ed parehon panaon. Aliwan hula itan – nanlapud datos na uma ya atipon ed sakey a planta na panagparaan ed West Virginia. Say operator na planta et mamidua ed sakey taon ya mansasalat na steel liners. Kayari na inyalis ed Tecera cubes, say inmunan set et nanbayag na 42 bulan. Parad saray kustomer yo, mankabaliksan itan na taloran daiset ya panagsara ed loob na taloy taon. Kada pansara et mansasakit na trabaho, naandi so produksyon, tan walay peligro na aksidente. No mangiter kay produkto ya mamaandi ed saratan a gastos, nanonotan itan na kustomer mo.

• Atagey ya Inkapekder parad Panag-absorb na Impact

Saray high-toughness grades (TW92S, TW95S) et walaan na fracture toughness values ​​ya 5.70 tan 4.70 MPa·m1/2, unong ed inkauksoy da. Nasesepsep da so epekto ya anggapoy bitak. Diad crusher discharge chute, saray bato et nayarin manbelat na 50 kg tan onpelag manlapud kaatagey ya duaran metro. Saray estandarten alumina tiles et mabetbet ya nababalang ed loob na pigaran simba. Saray mas mairap a grado et mansiansia ed loob na dakel a taon. Parad sakey a minaan ya manproseso na 10,000 tonelada kada agew, say pangipaliis ed apatiran oras ya emergency repair et makatipid na ngalngalin $30,000 ed naandi ya produksyon (depende ed presyo na saray produkto). Say sakey a panagtipon et manbayar ed interon lining na maminpigapiga. No ipanengneng mo ed kustomer mo iyan kalkulasyon, say mas atagey a presyo na mas malet a grado et magmaliw ya mainomay ya ilako.

• Say Pankakasakey a Desinyo et Mangipuera ed Saray Kanal na Erosion

Saray interlocking tan tapered ya desinyo et mamaandi na saray straight-line gaps, kanian say lining et ag makagawa na erosion channels. Say estandarten kuadradon tile et mangitilak na grid na saray tahi. Saray abrasive particles et makaromog ed saratan a tahi tan makagawa na saray kanal. No onsabi lay kanal ed bakal, naandi so suporta na baldosa tan napelag. Saray mankakasakey a cube so mamapakiwas ed saray tahi ya onkukurang, kanian anggapoy tuloytuloy a dalan. Aliwan melag labat iyan detalye – nayarin dobleen o tripleen so bilay na lining ed saray aplikasyon ya maples. Parad sakey a planta na semento ya mangipapasabi na clinker ed 20 m/s, say pandumaan to et say linya ed baetan na duaran taon ya lining tan anem bulan ya lining. Naimano na kustomer mo.

• Ngalngali-Zero so Porosidad parad Mairap iran Kaliberliber

Say pansepsep na danum et abeba nen 0.01%, kanian saray cube et ag makasepsep na saray likido ed proseso. Diad planta na panagparaan na karbon, say slurry et mabetbet ya asido. Say porous tile et onsepsep ed satan ya asido tan kalkalnan onkapuy. Diad sakey a planta na kuryente ed bokig, say temperatura ed panaoy ambetel et onleksab ed −20 degree. Say baldosa ya onsesegep na danum et manyelo tan manbitak. Saray cube nen Tecera et walaan na ngalngalin zero ya porosity, kanian makaliktar ira ed chemical attack tan freeze-thaw cycles. Sakey a kustomer ed Inner Mongolia so angusar na saray cube mi ed loob na limaran panaoy ambetel ya anggapoy agawaan ya inkagba lapud yelo. Parad sika, kabaliksan na satan ya mas daiset so reklamo nipaakar ed klima tan walay produkto ya sarag mon ilako ed anggan iner.

Saray Senaryo na Aplikasyon

Saray kuadrado a ceramic liners et mabetbet ya uusaren ed:

1. Say panagmina tan panagproseso na mineral– Saray chutes, hoppers, transfer points, cyclone feeders, tan slurry pipelines. Sakey a minahan na gansa ed Chile so angusar na Tecera cubes ed sakey a manunan crusher discharge chute tan akagawa na taloy taon a serbisyo, no ikompara ed anem bulan ya uusaren so bakal.
2. Planta ya panagparaan na karbon– Raw coal hoppers, magnetite medium chutes, refuse lines, tan makapal iran medium cyclones. Sakey a planta na panagparaan ed West Virginia so angiyan na saray mankakasakey a cube ed sakey a mankukurongkurong a feeder; say lining et nansiansia ed loob na apatiran panaoy ambetel ya anggapoy aderal lapud yelo.
3. Saray planta na semento– Clinker chutes, raw meal feed bins, tan mill discharge pipes. Sakey a planta na semento ed Brazil so mansasalat na saray steel liner kada waloran bulan na Tecera cubes tan inreport dan 28 bulan ya tuloytuloy so operasyon da.
4. Saray gilingan na asero– Sinter plant chutes, pelletizing disc liners, tan coke handling hoppers. Say atagey a temperatura tan abrasive ya sinter feed et naasikaso na TW95S cubes ya anggapoy bitak.
5. Saray planta na kuryente– Saray coal pulverizer feed chutes, ash hoppers, tan limestone slurry lines. Sakey a planta na kuryente ed Ohio so angiyan na kuadrado iran seramiko iran liner ed sakey a fly ash elbow; say akaunan asero ya siko et nanbayag na anem bulan, bangta say ceramic et nanserbi ed loob na masulok ya limay taon.

Pan-order tan Suporta

Say Tecera et mangisusuplay na square ceramic liners ed amin ya grado na TW, ya walaan na estandarten kabaleg manlapud 12 mm ya mosaic cubes anggad 300×300 mm ya ambelat iran bloke. Wala ray custom ya kurti. Mangiyoopresi kami na libren sample parad makaderal a panagsukimat – mas labay mi no man-break ka na cube diad workshop mo nen say diad lugar.

Pian makakerew na quote, iter so sukat na cube (odino drowing), say nakaukolan a grado, say materyal ya uusaren, tan say kalkuladon tinaon a karakel. Parad angkakabaleg iran order ed pakyawan, onaplika so bulk pricing. Say panaon na pangiter na saray estandarten kabaleg et duara anggad taloran simba; saray custom ya kurti et mankaukolan na apatiran anggad anem simba. Manpapawit kami ed interon mundo ya walay pinabiskeg ya pakete mi.

Kontakin kami panamegley na form ed leksab. Kaslakan et oneebat kami ed loob na duaran agew na trabaho.

Keywords: square ceramic liner, alumina ceramic cube, interlock ceramic cube, wear resistant ceramic cube

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